Advancell EM - Thermoplastic-expandable microspheres -
-Challenge- Weight reduction of components
Weight reduction plays a major role in improving fuel efficiency and driving performance, making it a perpetual challenge for automobile manufacturers.
Also, as CO2 reduction has become a universal task to combat global warming in recent years, there has been a rapid shift to electric vehicles (EVs). Under these circumstances, weight reduction of automobiles is becoming an increasingly important subject in order to achieve longer travel distances with less energy consumption.
There are a variety of technologies and methods for weight reduction, in particular, approaches to reducing vehicle body weight include eliminating unnecessary components and parts by reviewing the architecture while maintaining rigidity, and reducing weight by switching to lighter materials for parts while maintaining the same shapes and sizes.
-Solution- Thermally expandable microspheres that can achieve weight reduction of parts
ADVANCELL EM is comprised of thermally expandable microspheres (tiny plastic spheres) that can be blended with a base material and formed (foamed) to add various properties to the base material, such as weight reduction and flexibility.
By foaming the particles, it lowers the specific gravity and reduces the amount of base material, thereby contributing to weight reduction. It also provides heat insulation, sound insulation, and vibration isolation.
The sharp particle size distribution and separate air bubbles of the fine particles provide a smooth and refined finish.
Compatible with a variety of materials and molding methods, the expanding solution is useful not only for automobile components, but also in the fields of housing construction materials and household goods.
-Technology- Technical information
Technical overview
Light weight
Reduction of base materials
Advancell takes pride in being able to achievelighter weight and base material reduction.
Add-values by expansion
Heat & sound insulation damping
The expanded microspheres improve heat &sound insulation and vibration damping.
Compatibility
With various materials and forming methods
Base material : PVC EPDM TPV PP Epoxy etc.Forming method : Injection extrusion press molding Painting etc.Excellent formability
Smooth & refined finish
The sharp particle size distribution enablesproducing a smooth and refined finish.
Technical details
Light weight
Reduction of specific gravity
Contribution to improvement of a fuelconsumption by adding Advancell.
Contribution to carbon neutrality
Advancell provides advantages in reducingbase materials and it’ll contribute to Carbon Neutral.
Add-values by expansion
Improvement of heat & sound insulation and vibration damping
Compared with solid, Advancell helps to minimize the noise and vibration in a moving vehicle by securing these properties and contributing to necessary density adjustments.In addition, efficiency of heat insulation will improve by adding Advancell.
Compatibility
Base Material | PVC / EVA / PE / PP / Elastomer / EPDM / Epoxy etc. |
---|---|
Forming Method | Extrusion / Injection / Press Forming / Coating etc. |
Excellent formability
Smooth and refined finish
Independent micro-balloons result in a high-quality finish not offered by other chemical foaming agents.Fine, uniform micro-balloons achieve a smooth surface.
Comparison of surface
Document download
認定証ダウンロードファイル一覧
Name | Type | File | Update | File |
---|---|---|---|---|
Catalog:Advancell EM - Thermoplastic-expandable microspheres -_SekisuiMobilitySolution |
Catalog |
2023-09-11 |
Download
1.11 MB
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